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Relay automatic production line

solution

From component assembly, testing, to packaging, the whole process of automated production

Ensure the consistency of product production parameters and greatly improve the production efficiency of products

Automatic Coil Loading

Roll material loading machine

Forming and feeding belt

Feeding belt workstation

Stamping and forming die

In-mold injection

Riveting die

Touch point welding

Contact point detection

Servo riveting

Dual workstation inserter

Dual workstation carousel assembly

Tornado dust removal

Airborne assembly pusher

CCD inspection

Process inspection

Multi-function testing

Electrostatic dust removal

Index table assembly

Tracking detection

Matrix dispensing

Pin tin soldering

Large field of view CCD exterior inspection

Electronic cam belt feeder

Precision carrier

99.7%

Yield rate

1S/PCS

Whole line efficiency

90%

Utilization rate

Equipment parameters

Including: Pin insertion machine, coil feeding machine, riveting iron core machine, contact welding machine, terminal insertion machine, CARD installation machine, FD testing machine, dust collector

Glue dispensing machine, tunnel oven, cutting machine, performance testing machine, sealing machine, sealing testing machine, aging machine, finished product testing machine, laser marking machine

Appearance inspection machine, X-RAY inspection machine, packaging machine, etc

Equipment highlights

Electronic cam control

The new program architecture introduces the control method of electronic cam, achieving high-speed and stable production in each link and improving production efficiency.

Adopting modular design

Can achieve high compatibility in product production.

Precision mechanical structure design

The yield rate reached 99.7%, and the precision design of the mechanical structure and the use of high-precision modules ensured the accuracy of the action and assembly, guaranteeing the equipment's yield rate.

Intelligent detection

We have adopted a self-developed visual algorithm platform to achieve intelligent defect inspection after multiple processes.

Self developed FD testing system

Compared with traditional manual measurement methods, the FD testing system can achieve the dataization of relay parameters, providing data support for product quality analysis.

Data acquisition module

The IoT module and central control module enable the collection of device data and remote diagnosis.

Equipment Introduction

Production efficiency

0.9S/PCS

Electronic cam control

Yield rate

99.7%

Designed according to the customer's highest security level requirements

Utilization rate

90%

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